Vintage Air - Base Model Vertical 4-Lever Gen II Fingertip Control Panel (Machined)
This internally lighted, standard machined control panel has a mylar face and delivers infinite louver air temperature regulation and bi-level operation of air-conditioning and heat.
With simple plug-in connections, no vacuum lines and fewer wires to route, the panel operates our exclusive servo-actuated heater valve, which allows the introduction of smaller amounts of heat to regulate air temperature.
Dimensions: 2.44" wide x 4.63" tall x 2.625" deep.
an ISO 9001:2008 Registered Company
4 LEVER CONTROL PANEL
VERTICAL
18865 GOLL ST. - SAN ANTONIO, TX. - 78266
4 LEVER CONTROL PANEL
TABLE OF CONTENTS
PAGES
1.COVER
2.TABLE OF CONTENTS
3.PACKING LIST
4.CONTROL PANEL DIMENSIONS & INSTALLATION
5.INSTALLATION & CONTROL WIRING DIAGRAM
6.OPERATION OF CONTROLS
7. COMPAC & SUPER WIRING DIAGRAM
8. MINI WIRING DIAGRAM
9.CONTROL PANEL KIT PACKING LIST
2
4 LEVER CONTROL PANEL
CONTROL PANEL PACKING LIST |
CONTROL PANEL |
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No. |
QTY. |
PART No. |
DESCRIPTION |
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1. |
1 |
THERMOSTAT SWITCH w/ LEVER 42” |
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2. |
1 |
SLIDE POT w/ PIGTAIL |
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3. |
2 |
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4. |
4 |
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5. |
4 |
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6. |
2 |
6 x 3/8” PH PAN HEAD SCREW |
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7. |
4 |
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8. |
2 |
LIGHT BULB |
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9. |
1 |
VERTICAL PANEL LABEL |
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10. |
1 |
#10 RING TERMINAL (22/18) |
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11. |
1 |
¼ SPADE TERMINAL (22/18) |
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12. |
2 |
¼ RUBBER GROMMET |
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13. |
1 |
490951 |
GEN II CONTROL PANEL FACE |
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14. |
3 |
LEVER CONTROL KNOB |
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15. |
1 |
SLIDE POT KNOB |
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16. |
1 |
NYLON FLAT WASHER |
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17. |
1 |
POT RETAINING BRKT. |
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18. |
1 |
SWITCH MNTG BRKT. |
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19. |
1 |
TOP PANEL MNTG BRKT. |
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20. |
1 |
BOTTOM PANEL MNTG BRKT. |
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21. |
2 |
BUDDY CLIP |
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22. |
2 |
6” FM JUMPER WIRE |
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23. |
1 |
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**BEFORE BEGINNING INSTALLATION, OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.
OFF
W
A
R
M
E
R
OFF
C
O
L
D
E
R
OFF
LO
MED
HI
3
4 LEVER CONTROL PANEL
4 LEVER CONTROL PANEL DIMENSIONS
4.415”
LEVEL THIS LINE
DO NOT CUT ALL THE
WAY TO THE CORNERS
2.150”
NOTE: DRAWING IS FOR REFERENCE PURPOSES ONLY, AND SHOULD NOT BE USED AS A TEMPLATE. DUE TO PRINTER VARIATIONS, DRAWING MAY NOT BE PRINTED TO SCALE. INSTALLER SHOULD VERIFY ALL MEASUREMENTS PRIOR TO CUTTING OR DRILLING.
CONTROL PANEL INSTALLATION
SELECT A SUITABLE LOCATION FOR THE CONTROL PANEL. CONSIDER HEATER CONTROL VALVE LOCATION, WIRING HARNESS LENGTH AND CAPILLARY TUBE TO EVAPORATOR DISTANCE.
AFTER SELECTING A LOCATION FOR THE PANEL, MASK THE AREA 3” (WIDE) X 5” (TALL).
USING MEASUREMENTS GIVEN ABOVE, MARK THE AREA TO BE CUT.
CUT OUT THE MARKED AREA WITHOUT CUTTING OUTSIDE THE DIMENSIONS GIVEN.
IF MORE MATERIAL MUST BE REMOVED, DO SO WITH A FILE. (REMEMBER TO PUSH TOWARD THE FIREWALL WITH THE FILE SO IT WON’T CHIP THE PAINT). DO NOT PULL IT BACKWARDS! A
4
4 LEVER CONTROL PANEL
ONCE PANEL HAS BEEN INSTALLED INTO THE HOLE, REMOVE THE MASKING TAPE AND INSTALL THE L SHAPED MOUNTING BRACKETS ONTO THE
SWITCHES OR THERMOSTAT TO INSTALL PANEL).
UNCOIL THE CAPILLARY TUBE FROM THE THERMOSTAT. INSERT THE TUBE INTO THE EVAPORATOR COIL TO A DEPTH OF
WIRING DIAGRAM - GEN II UNITS
4 LEVER CONTROL
CONNECTS TO |
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EXISTING INSTRUMENT |
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PANEL LIGHT |
CONNECT TO |
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WIRING (+) |
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CHASSIS GROUND |
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PLUG FROM
POTENTIOMETER
MUST BE CONNECTED
TO ELECTRONIC
MODULE HARNESS
CAPILLARY TUBE
THERMOSTAT
A/C
BLACK
BLACK
BUDDY
CLIP
4 LEVER |
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CONTROL PANEL |
FAN |
(REAR VIEW) |
SPEED |
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SWITCH |
B M L H
L
H
AC M B
MODE SWITCH
WIRE THE SYSTEM AS SHOWN ON PAGE 7 FOR |
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COMPAC & SUPER UNITS, OR PAGE 8 FOR |
5 |
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MINI UNITS. |
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4 LEVER CONTROL PANEL
•IF PREVIOUSLY REMOVED, REINSTALL DASH AND ENSURE
THAT THE DUCT HOSE IS SECURELY ON THE DASH VENT HOSE ADAPTERS.
IMPORTANT NOTE: BEFORE OPERATING SYSTEM, CAREFULLY UNROLL CAPILLARY TUBE AND INSERT TO A DEPTH OF 4 1/2” THRU
FAN SPEED CAN BE OPERATED IN ANY MODE POSITION.
SYSTEM OFF
SLIDING THE FAN SPEED LEVER TO OFF WILL SHUT DOWN THE SYSTEM IN ANY MODE.
DEFROST MODE (OPTIONAL,
FOR DEFROST ONLY!)
SELECT FAN SPEED. SET MODE SWITCH TO DEFROST. SLIDE COLD AIR LEVER SLIGHTLY TO RIGHT TO ENGAGE THE COMPRESSOR, AND SLIDE HOT AIR LEVER TO RIGHT TO OPEN HOT WATER VALVE AND PROVIDE HEATED DEFROST AIR.
DEHUMIDIFIED DEFROST WILL BE DIRECTED TO THE WINDSHIELD.
A/C MODE
SLIDE COLD AIR LEVER TO RIGHT FOR COLD AIR, AND ADJUST MODE LEVER TO VENT.
COLD AIR WILL FLOW OUT VENTS. MOVING LEVER TO
NOTE: DUCT TEMPERATURE CAN BE RAISED BY SLIGHTLY SLIDING HOT AIR LEVER TO THE RIGHT TO OPEN HOT WATER VALVE. HOT WATER VALVE MUST BE CLOSED (FULL LEFT) FOR COLDEST A/C SETTING.
FLOOR HEAT MODE
SELECT FAN SPEED. SET MODE LEVER TO FLOOR, AND SLIDE THE HEAT LEVER TO THE FAR RIGHT FOR HEAT MODE. HOT
6 AIR WILL EXIT THE FLOOR VENTS.
VENT HEAT MODE
SELECT FAN SPEED. SET MODE SWITCH TO DASH, AND SLIDE THE HEAT LEVER TO THE FAR RIGHT FOR HEAT MODE. HOT
AIR WILL EXIT THE DASH
VENTS.
SELECT FAN SPEED. SET MODE SWITCH TO BI FOR BI LEVEL, AND SLIDE THE HEAT LEVER TO THE FAR RIGHT FOR HEAT. HOT
AIR WILL EXIT THE DASH VENTS & FLOOR.
4 LEVER CONTROL PANEL
WIRING DIAGRAM - GEN II COMPAC/SUPER UNITS
HEAT/COOL/DEFROST
(REQUIRED) COMPRESSOR |
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YELLOW |
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SAFETY SWITCH |
BLUE |
A/C |
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BINARY TYPE |
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RED |
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CLUTCH |
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BLACK |
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ORANGE |
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BLACK |
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FAN |
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MODE |
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A/C |
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SPEED |
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SWITCH |
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SWITCH |
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THERMOSTAT |
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AC |
B |
C |
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L |
H |
L |
H |
PINK |
BLUE |
YELLOW |
GREEN |
ORANGE
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YELLOW |
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RED |
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POWER |
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BLUE |
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RELAY |
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ORANGE |
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WHITE |
87a |
PURPLE |
WHITE |
87a |
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86 |
85 |
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86 |
85 |
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WHITE |
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HIGH |
BLOWER |
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GROUND |
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30 |
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30 |
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BLOWER |
MOTOR |
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GROUND |
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BLUE |
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RELAY |
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RED |
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PURPLE |
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(OPTIONAL) |
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CONNECT TO |
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FOR DEFROST |
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AUX. |
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ONLY! |
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KEY ON IGNITION |
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RED/WHITE |
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RED/WHITE |
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SOURCE (5AMP FUSE) |
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HEATER CONTROL |
30 |
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WHITE/YELLOW |
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WHITE/YELLOW |
AMP |
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GREY/BLACK |
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GREY/BLACK |
VALVE |
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CIRCUIT |
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POTENTIOMETER |
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BREAKER |
TO BATTERY OR |
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BAT. |
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BATTERY TERMINAL |
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ON STARTER |
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SOLENOID. |
CONTROL MODULE
WHITE
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GROUND |
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BLACK ORANGE |
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BROWN |
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RED LT. BLUE |
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FLOOR/VENT
SERVO
(REAR VIEW OF PLUG)
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GREY PURPLE |
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BLACK/WHITE |
WHITE/ORANGE WHITE/BLUE WHITE/BROWN |
WHITE/RED |
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(OPTIONAL) |
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DEFROST |
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FOR DEFROST |
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ONLY! |
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SERVO |
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HEATER CONTROL |
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(REAR VIEW OF PLUG) |
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VALVE SERVO |
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NOTE ORIENTATION |
(REAR VIEW OF PLUG) |
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7 |
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OF PLUGS |
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4 LEVER CONTROL PANEL
WIRING DIAGRAM - GEN II MINI UNITS
HEAT/COOL/DEFROST
(REQUIRED) COMPRESSOR |
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YELLOW |
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RED |
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SAFETY SWITCH |
BLUE |
A/C |
ORANGE |
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BINARY TYPE |
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CLUTCH |
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BLACK |
PINK |
BLUE |
YELLOW |
GREEN |
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BLACK |
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FAN |
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MODE |
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A/C |
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SPEED |
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SWITCH |
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SWITCH |
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THERMOSTAT |
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AC |
B |
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C |
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L |
H |
L |
H |
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WHITE |
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ORANGE |
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GROUND |
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YELLOW |
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BLUE |
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BLACK |
RED |
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POWER |
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ORANGE |
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RELAY |
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ORANGE |
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PURPLE |
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WHITE |
87a |
WHITE |
87a |
85 |
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SPAL |
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RED |
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86 |
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85 |
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86 |
HIGH |
TYPE |
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BLOWER |
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YELLOW |
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30 |
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30 |
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BLOWER |
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MOTOR |
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GROUND |
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BLUE |
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RELAY |
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RESISTER ON |
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PURPLE |
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BLOWER |
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RED |
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(OPTIONAL) |
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CONNECT TO |
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FOR DEFROST |
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AUX. |
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ONLY! |
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KEY ON IGNITION |
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RED/WHITE |
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RED/WHITE |
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SOURCE (5AMP FUSE) |
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HEATER CONTROL |
30 |
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WHITE/YELLOW |
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WHITE/YELLOW |
AMP |
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GREY/BLACK |
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GREY/BLACK |
VALVE |
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CIRCUIT |
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POTENTIOMETER |
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BREAKER |
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TO BATTERY OR |
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BAT. |
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BATTERY TERMINAL |
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ON STARTER |
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SOLENOID. |
CONTROL MODULE
WHITE
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GROUND |
RED BROWN |
ORANGE |
BLACK LT. BLUE |
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FLOOR/VENT |
8 |
SERVO |
(REAR VIEW OF PLUG) |
GREY
PURPLE
(OPTIONAL)
FOR DEFROST
DEFROST ONLY!
SERVO
(REAR VIEW OF PLUG)
NOTE ORIENTATION
OF PLUGS
BLACK/WHITE |
WHITE/ORANGE |
WHITE/BLUE |
WHITE/BROWN |
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WHITE/RED |
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HEATER CONTROL
VALVE SERVO
(REAR VIEW OF PLUG)
4 LEVER CONTROL PANEL
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CONTROL PANEL PACKING LIST |
CONTROL PANEL |
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No. |
QTY. |
PART No. |
DESCRIPTION |
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1. |
1 |
THERMOSTAT SWITCH w/ LEVER 42” |
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2. |
1 |
SLIDE POT w/ PIGTAIL |
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3. |
2 |
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4. |
4 |
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5. |
4 |
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6. |
2 |
6 x 3/8” PH PAN HEAD SCREW |
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7. |
4 |
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8. |
2 |
LIGHT BULB |
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9. |
1 |
VETICAL PANEL LABEL |
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10. |
1 |
#10 RING TERMINAL (22/18) |
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11. |
1 |
¼ SPADE TERMINAL (22/18) |
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12. |
2 |
¼ RUBBER GROMMET |
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13. |
1 |
490951 |
GEN II CONTROL PANEL FACE |
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14. |
3 |
LEVER CONTROL KNOB |
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15. |
1 |
SLIDE POT KNOB |
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16. |
1 |
NYLON FLAT WASHER |
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17. |
1 |
POT RETAINING BRKT. |
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18. |
1 |
SWITCH MNTG BRKT. |
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19. |
1 |
TOP PANEL MNTG BRKT. |
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20. |
1 |
BOTTOM PANEL MNTG BRKT. |
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21. |
2 |
BUDDY CLIP |
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22. |
2 |
6” FM JUMPER WIRE |
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23. |
1 |
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13
OFF |
OFF |
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C |
W |
O |
A |
L |
R |
D |
M |
E |
E |
R |
R |
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OFF |
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LO |
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MED |
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HI |
6
3
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2 |
CHECKED BY: |
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PACKED BY: |
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DATE: |
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16 |
17 |
5 |
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23 |
1 |
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9 |
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5 |
14 |
15 |
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18 |
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7 |
4 |
8 |
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12 |
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10 |
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21 |
22 |
11 |
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19 |
20 |
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